Custom Molds

Custom Molds

Speaker: Alex Chesney, OTR, ATP/SMS

General Info

Open to:	Occupational Therapists (OT), Occupational Therapy Assistants (OTA), Physical Therapy (PT), Physical Therapy Assistants (PTA) who are looking to advance their knowledge related to seating and mobility.
Course Date:	Tuesday, April 21, 2026
Time:	Course from 6 p.m. – 7:00 p.m.
Location:	Zoom online
Handouts:	Electronic handouts will be shared with all attendees prior to the course via email. Please print or download the materials prior to the course for your use.

Course Description: This course provides an in-depth exploration of custom-molded seating systems designed for clients with complex postural needs that cannot be effectively managed with off-the-shelf seating components. Participants will learn about clinical indications such as severe scoliosis, pelvic obliquity, spasticity, and contractures, as well as various materials and technologies including foam-in-place molding, foam carving, and 3D scanning. The course will demonstrate the entire custom mold process, from evaluation through fitting, highlighting common challenges and troubleshooting strategies. Through case examples, attendees will see measurable improvements in posture, comfort, and tolerance, particularly in neurological populations, emphasizing the critical role of interdisciplinary collaboration.

Learning Objectives/Learning Outcomes: Upon completion of this course, participants will be able to:

Identify clinical indications that warrant the use of custom-molded seating systems for clients with complex postural needs.
Describe the step-by-step custom mold process, including evaluation, fabrication methods, fitting, and troubleshooting common challenges.
Analyze interdisciplinary roles and collaborate with clinicians, ATPs, vendors, and caregivers to optimize custom seating outcomes that enhance client participation and comfort.

Assessment of Learning Objectives/Learning Outcomes: Question and answer, course feedback form.

Instructional Methods Used: Lecture, Discussion, PowerPoint presentations

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